American-made custom beanies manufactured in Parma, Greater Cleveland Area

Make Your Private-Label Hats And Beanies In The U.S.

Scale your private label headwear business with American-made excellence.

Free digital mockups • Low minimums • Fast U.S. production

Your Premier Brand, Our Superior Quality

Private-label arrangements you can trust are in reach with The Beanie Factory’s high-quality, high-speed production behind you. All of our beanies are built to last, hyper-focused on quality, longevity, and resiliency — all qualities you’ll be proud to put your name on.

With fast turnaround, affordable prices, and unmatched customization options, made in Parma, Ohio, our veteran-founded and run factory is ready to turn your ideas into reality. Choose from our range of comfy designs that stay in style from season to season, available in multiple colors, patterns, and seam designs, including our renown H-Stitch lay-flat comfort seam. All you have to do is tell us your dream, and we’ll take care of the rest.

Chart showing different shapes of custom leatherette patches with text about the process and features.

Color swatch chart for leatherette patches with various colors and symbols.

Collection of colorful leather tags and a red beanie on a gray background

Recommended

Leatherette Patches (Our Recommended Option)

At The Beanie Factory, customization isn't an add-on. It's part of the build. Every beanie is customized in-house to ensure accuracy, durability, and a finished product people actually want to wear.

This is our top-tier customization method and the one we recommend most.

Laser engraved leatherette patches for a clean, timeless look

UV color printed leatherette patches using high-end industrial printers

Accurate color matching to your logo and brand guidelines

Crisp detail, sharp edges, and readable small text

Leatherette patches outperform embroidery when it comes to detail, consistency, and overall finish. Fine lines, gradients, and small lettering that often get lost with embroidery stay sharp and legible using this method.

If you want the best-looking beanie we make, this is it.

Additional Customization Options

Direct embroidery

Woven patches

Jacquard knit designs

Custom woven labels

Private-label and retail-ready packaging

All customization is completed in-house at our Ohio facility to maintain consistent quality and fast turnaround.

Design Support Included

Complimentary digital mockups

Artwork cleanup and vectorization if needed

Real designer support, not automated tools

We make sure your logo looks right before anything goes into production.

Built for Brands, Crews, and Retail

Whether you're outfitting a team, creating promotional products, or launching a retail line, our customization options are built to hold up, stand out, and represent your brand the right way.

Multicolored striped beanie with a pom-pom on a white background

The Beanie Factory Private Label Options

Kids & Adults

From big retailers to mom-and-pop shops, we’ve got you covered—literally.

Kids Beanies

A gray hat featuring The Beanie Factory's lay-flat, irritation-free H-Stitch is modeled by a man with a black beard. The man is facing away from the camera so the H-Stitch is the focal point of the photograph.

Our Patented, Lay-Flat Comfort Design

The H-Stitch Difference

Exclusively available on the Beanie Pro, the H-stitch adapts to perfectly fit any wearer. This smooth, lay-flat stitch prevents the unpleasant crown pressure often found in traditional beanie designs, and the top of the hats won’t stick up, either. Whether wearing the Beanie Pro on its own or under protective headwear, the H-stitch offers just the right amount of snug all day long.

The H-Stitch Beanie

Private label beanie specifications

Custom Beanies

MOQ: 60 (Current Available Colors)
MOQ: 10,000 (Custom Color)
Lead time, blank hats: 7-10 business days
Lead time, blank hats, order size 10,000+: 2-3 weeks
Lead time, custom hats: 2-3 weeks, depending on customization needs and production schedule
Logo application: Leatherette patches, embroidery, woven patches, printed labels, custom tags
Hat size (adults, cuffed): 12” L x 8” W
Hat size (adults, no cuff): 9” L x 8” W
Hat size (kids): 7” L x 6.5” W
Colorway options: 12, with additional options added frequently
Custom color available with minimum MOQ (longer lead times required)
Pattern options: 3, with additional options added frequently

Personalization

Frequently Asked Questions

Quick answers to common questions about our custom beanies

Do you manufacture custom beanies in the USA?

Yes! All our beanies are Made in USA by American manufacturers. We're a factory-direct supplier offering premium quality and fast turnaround.

What's your minimum order for wholesale beanies?

Our wholesale minimums start at just 60 pieces. Perfect for small businesses, teams, or events looking for custom headwear.

How long does production take?

Standard production is 1-2 weeks. Rush orders available! Contact us for expedited timelines on your custom beanie order.

Can I see a mockup before ordering?

Absolutely! Get a free mockup of your custom design. No obligation—just submit your logo and we'll show you what's possible. Click here to start

What customization options are available?

Our primary and most popular customization option is custom leatherette patches sewn directly onto our beanies. These patches are either laser engraved or UV color printed using high-end industrial printers.

Do you offer bulk pricing for wholesale orders?

Yes! Volume discounts available for larger orders. Contact our wholesale team for custom pricing on orders.

What materials do you use?

We use premium acrylic yarn for durability, softness, warmth, and long‑lasting color retention.

How do I place a custom order?

Start with a free mockup request. Our team will guide you through design, pricing, and production to ensure your order is perfect.

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