Start Your Custom Beanie Order
Get a Free Digital Mockup in 24 Hours
Custom Design
Fully customizable designs tailored to your brand identity and vision.
Fast Turnaround
Quick production and delivery to meet your deadlines and events.
Premium Quality
High-quality materials and expert craftsmanship in every product.
Bulk Pricing
Competitive wholesale pricing for large orders and corporate clients.
How to Order from The Beanie Factory
1. Submit a Free Mockup Request or Order Blanks
Share your logo or design details, or select blank beanies. We'll create a digital mockup and email it to you within 24 business hours (Mon–Fri).
2. Approve Your Mockup
Review the mockup and request any changes. Once approved, we'll send you an accurate quote.
3. Approve Quote & Make Payment
After payment, your order is officially placed into production. Your business account will be finalized if it wasn't already created.
4. First Sample Approval
We'll produce a first sample beanie and send you a photo for final approval before full production begins.
5. Production & Shipping
Once approved, we complete production and ship your order.
- Beanies are packed 60 per box
- USPS shipping: 2–5 business days
- Orders over 10 boxes ship via LTL freight
Already have a business account?
Contact us directly or reach out to your assigned account manager and we'll take care of you.
Ordering blank or retail-ready beanies?
Open a business account or contact us directly and our team will handle everything for you.
New customer?
You can open a new business account at any time. For the fastest process, submit a free mockup request. This will automatically pre-generate your business account, and your new account manager will contact you directly.
Customization Options
Beanie Base
Explore Collection
Beanie Flex
Explore Collection
Beanie Pro
Explore Collection
Beanie Kids
Explore CollectionModern Promotional Accessories, Made in the USA
NFC Smart Plus & Custom Leatherette Keychains
We also manufacture:
- Smart Plus NFC-infused keychains
- Custom leatherette keychains in multiple shapes, colors, and finishes
These accessories give brands a more memorable and functional way to connect with their audience at trade shows, corporate events, and customer appreciation programs.
Knit, Cut, Sewn, & Customized in USA
The Beanie Factory Product Catalog 2026
Browse our complete product catalog
Frequently Asked Questions
Ordering Wholesale Beanies
What is your minimum order quantity for wholesale beanies?
Our minimum order quantity is 60 beanies per style and color combination. This allows us to maintain our high-quality standards while offering competitive wholesale pricing.
Do you offer bulk discounts?
Yes, we offer tiered pricing based on order volume. The more you order, the better your per-unit cost. Contact our wholesale team for a detailed pricing structure tailored to your needs.
Can I order samples before placing a large order?
Absolutely. We recommend ordering samples to ensure you are completely satisfied with the quality, fit, and customization before committing to a larger order. Sample orders ship within 3-5 business days.
What payment methods do you accept for wholesale orders?
We accept major credit cards, ACH transfers, wire transfers, and PayPal for wholesale orders. For established accounts, we also offer net payment terms.
Do you offer terms or net payment options?
Yes, approved wholesale customers with established credit can qualify for net-30 or net-60 payment terms. Contact our sales team to discuss your account setup and credit application.
How do I become an approved wholesale customer?
Simply reach out to our wholesale team through our contact form or call us directly. We will review your business information and set up your account with personalized pricing and terms.
Can I get a custom quote for my specific needs?
Of course. Every business has unique needs, and we are happy to provide custom quotes based on your specific requirements, including volume, customization, and delivery timelines.
Product Information
What are the differences between Beanie Base, Beanie Flex, and Beanie Pro?
Beanie Base features solid colors with traditional sewing and is available cuffed or uncuffed. Beanie Flex offers two-color knit patterns including Fusion, Contrast, and Roro designs. Beanie Pro upgrades either Base or Flex with our patented H-Stitch for a smoother, pressure-free fit that eliminates the traditional seam.
What materials are your beanies made from?
All our beanies are knit from premium acrylic yarn that is soft, durable, and easy to care for. Our materials are chosen for comfort, warmth, and long-lasting quality.
Are your beanies made in the USA?
Yes, every beanie is proudly made in Cleveland, Ohio. We are a family-owned, veteran-owned manufacturer, and we knit, cut, sew, and customize each beanie right here in the USA.
What sizes do your beanies come in?
Our beanies are designed as one-size-fits-most, with a comfortable stretch that fits head sizes from 21 to 24 inches. The flexible knit ensures a snug, comfortable fit for nearly everyone.
Can I choose between cuffed and uncuffed styles?
Yes, Beanie Base is available in both cuffed and uncuffed styles. Beanie Flex and Beanie Pro can also be customized to your preference. Just let us know your preferred style when ordering.
How do I care for my custom beanies?
Machine wash cold on a gentle cycle and lay flat to dry. Avoid bleach and high heat to preserve the color and shape. Proper care will keep your beanies looking great for years.
What is the H-Stitch and why is it better?
The H-Stitch is our patented construction method that replaces the traditional top seam with a smooth, flat finish. This eliminates pressure points, provides a more comfortable fit, and gives your beanie a premium, polished look.
Customization Options
What customization options are available?
Our primary and most popular customization option is custom leatherette patches sewn directly onto our beanies. These patches are either laser engraved or UV color printed using high-end industrial printers to accurately match your logo colors.
Leatherette patch customization offers a major advantage over traditional embroidery. It allows us to reproduce fine details, sharp edges, gradients, and small text that embroidery cannot consistently achieve. This results in a cleaner, more precise, and more premium-looking logo.
Every leatherette patch is sewn on for durability and long-term wear, making this our best and most reliable customization method.
Can you embroider logos on beanies?
We also offer additional customization options, including direct embroidery and other methods, but leatherette patches with laser engraving or UV color printing are our recommended solution for the highest level of detail and overall finish.
What file formats do you need for custom artwork?
We accept vector files such as AI, EPS, or PDF for the best results. High-resolution PNG or JPG files also work. If you need help with your artwork, our design team can assist you.
Is there a setup fee for custom embroidery?
Yes, there is a one-time setup fee for digitizing your artwork for embroidery. This fee covers the creation of your custom embroidery file, which we keep on file for future orders at no additional charge. There is no setup fee for laser engraved patches from our ready made patch sizes.
Can I mix and match colors in one order?
Absolutely. You can mix colors and styles within your order as long as you meet the minimum quantity of 60 units per style and color combination.
How many thread colors can I use in my embroidery?
We can accommodate up to 15 thread colors in a single embroidery design. However, simpler designs with fewer colors often produce the cleanest, most professional results.
Can you match my brand colors exactly?
Yes, with UV print we on leatherette we can match your brand logo colors.
Ordering & Production Process
What is the typical production time for custom orders?
Standard production time is 1-2 weeks from artwork approval and order confirmation. This includes knitting, customization, quality control, and packaging. We will provide you with an estimated delivery date when you place your order.
Do you offer rush production?
Yes, rush production is available for an additional fee. Depending on our current production schedule, we can often expedite orders to meet tight deadlines. Contact us to discuss your timeline.
How are orders shipped?
We ship via FedEx, UPS, and USPS depending on your location and delivery preferences. All orders are carefully packaged to ensure your beanies arrive in perfect condition.
How do I order from The Beanie Factory?
If you already have a business account with us, contact us directly or reach out to your assigned account manager and we’ll take care of you.
If you’re ordering blank or retail-ready beanies, you can open a business account or contact us directly and our team will handle the process for you.
If you’re a new customer, you can create a business account at any time. For the fastest experience, submit a free digital mockup request. This will automatically pre-generate your business account, and your new account manager will contact you directly.
This ordering process is the same for blank beanies and custom-branded beanies. After submitting your request, our team will create your custom mockup and email it to you within 24 business hours (Monday–Friday).
Once you approve the mockup, we’ll send you an accurate quote. After quote approval and payment, your order moves into production. We’ll produce a first sample beanie and send you a photo for final approval before full production begins.
After approval, we complete production and ship your order. Beanies are packed 60 per box. Shipping typically takes 2–5 business days via USPS when using our shipping account. For orders over 10 boxes, we recommend LTL freight shipping, which is typically used for shipments 150 lbs or more that take up part of a truck.
Can I track my order?
Yes, once your order ships, you will receive a tracking number via email so you can monitor your shipment every step of the way.
What is your return or exchange policy?
Due to the custom nature of our products, all sales are final. However, if there is an error on our part or a quality issue, we will work with you to make it right.
What if I receive a defective product?
We stand behind the quality of our work. If you receive a defective product, contact us immediately with photos and details. We will replace defective items at no charge.
Company Information
Who is The Beanie Factory?
The Beanie Factory is a family-owned, veteran-owned American manufacturer specializing in custom beanies. We knit, cut, sew, and customize every beanie in-house, ensuring the highest quality and craftsmanship.
Where are you located?
We are proudly based in Cleveland, Ohio, where all our manufacturing takes place. Every beanie we produce is made right here in the USA.
Are you veteran-owned?
Yes, we are a certified veteran-owned business. Our commitment to quality, integrity, and service reflects the values instilled through military service.
Can I visit your facility?
Yes, we welcome visitors by appointment. Contact us to schedule a tour of our facility and see firsthand how we craft each beanie with care and precision.
Do you have a showroom?
We do not have a traditional retail showroom, but we are happy to arrange appointments for wholesale customers and partners to view samples and discuss custom projects.
How can I contact your team?
You can reach us by phone, email, or through the contact form on our website. Our team is ready to answer your questions and help you create the perfect custom beanies.
Do you work with nonprofits or offer discounts for charitable organizations?
Yes, we are proud to support nonprofits and charitable organizations. We offer special pricing for qualifying organizations. Reach out to our team to discuss your mission and how we can help.